Morgana Square fold 104 Especificações

ISSUE1MAY2010DOCUMENTFOLDING MACHINEOPERATORS MANUALWebsite: www.morgana.co.ukFacsimile: ( 01908 ) 692399( 01908 ) 608888Telephone:United KingdomMorga

Page 10AdjustableSide LaySuctionSlot KnobVacuumBleed KnobFIG 10.1FOLDINGJTWO THICKNESSESOF PAPERWARNING.DO NOT ADJUST THEPAPER GATE WHILE THEMACHINE I

Page 11SYSTEMFIG 10.1Port 1 Port 5Knob ShownSet To Posn. 1Air DistributionSetting the Vacuum BleedSetting the Adjustable Side LaySetting the Back Stop

Page 12FOLDINGFIG 15.1A5 Sheet (5.8”)A4 Sheet (8.25”)A3 Sheet (11.7”)WHEEL & HUB ARRANGEMENT, (WHEN FOLDING)Setting the positions of drive wheels

Page 13SYSTEMBLANKPAGEOperating the DigiFold ProDigiFold Pro

TOUCHSCREEN OPERATION1. Turn the Emergency Stop button clockwise to switch the power on. After thesystem start up procedure the touch screen will be d

Page 15SYSTEMFold Selection - For quick setting of crease positions on standard size sheetsHighlighted fold is type currently selected, other folds ma

Page 16FOLDINGPre-set Batch sizes for quickinsertion.Pre-set Paper Thickness sizesfor quick insertion.Paper Thickness inputBatch size Selection.Paper

Page 17SYSTEMRoller Gap Set & Tilt Mechanism Page.To get to the roller gap setting page click the lower tabRoller gaps may be in the range of 0.05

Page 18FOLDINGThe gap settings (Gap 1, Gap 2 & Gap 3) can then be adjusted by rotating the RollerGap Set Knobs (see FIG 10.1 on page 10).When sett

Page 19SYSTEMSetting the Blade Tilt MechanismThe blade tilt mechanism has been designed to compensate for when the creasingposition on the sheet is no

Page 2INDEX1010111111111112Adjusting the PapergateSetting the Suction SlotSetting the Vacuum BleedSetting the Adjustable Side LaySetting the Back-Stop

Crease trim - On selectionthe status area isreplaced with a calculatorfor inputting new values.Crease on/off selectorgreen is on & red is off.This

Arrows may be selectedto increase or decreaseThe page size in 0.1mmincrementsPress to remove allcreases - you will beasked to confirmdeletion.Plus box

Greyed out area indicatesthe trim is not selectableStatus shows creasing officonThis button togglescreasing on & off.Crease 230 mm from leadedge w

Page 23SYSTEMFold Settings Pages.To get to the Fold setting page click the lower tab or from thestatus area.If you have selected a predefined standard

Page 24FOLDINGFolds in ‘Set By Position’ mode.Fold distance from leadedge for knives (K1 & K2)increments of 0.1mmK1 in deflect position.This can b

Page 25SYSTEMSET BY POSITIONIMPORTANT NOTES.1. If the fold is too near, or on the center line of the crease; the fold will try to folddiagonally acros

Page 26FOLDINGPaper Length = 350mm (13.8”)Feed DirectionLeading EdgeCrease 1 Crease 2 Crease 3Fold 1Fold 2Crease 1 = 97.0mm (3.8”)Crease 2 = 179.0mm (

Page 27SYSTEMDelivery Settings Page.To get to the Delivery setting page click the lowerRoller position may bemicro adjusted by clickinghere.Shingle ma

Page 28FOLDINGSetting the Delivery Conveyor System.WARNINGS:-1. The Machine will start if the delivery unit is not in its up position.2. If the delive

Page 29SYSTEMStatus Screen.Currently selected fold type- can be one of thefollowing.Clicking in this area will takeyou to the crease settingpage.Click

Page 3SYSTEMINDEXREPLACING CREASING BLADE SETSPAGE 3841PERFORATING424344REMOVING PAPER JAMS 4549ERROR SCREENS02 5003 5004 5005 5106 5107 5108 5209 521

Click to confirm Systemswitch is on & then clickrun button againClick to run machine.Run countBatch CountJob CountClick to stop machine.Page 30FOL

Page 31SYSTEMSetting the machine to operate in manual sheet feed modeIn order to feed heavy stock, very small or very large sheets, embossed or even i

Page 32FOLDINGTo create a new job name click in text area &keyboard will open to input job name.Load existing job fromstoreClicking to searchcurre

Page 33SYSTEMTo change your mind &return to the previousscreen click here.To confirm savingof job click here.Type in job descriptionor first few c

To cancel loading ofJob press hereTo confirm loading ofJob press hereTo cancel overwrite ofJob press here.To confirm overwriteof Job press hereTo conf

Page 35SYSTEMTools Menu.To get to the Tools page click the lower tabInch paper in directionof arrow to clear jamsClicking this icon willshow Machinepr

Page 36FOLDINGBLANKPAGEOperating the DigiFold Pro

Page 37SYSTEMAdjusting the blade pressure (no paper required)1. (i) Switch the power ‘on’ by turning the Emergency stop button clockwise to release th

Page 38FOLDING1. Before removing the blade assembly, ensure that the lower blade / anvil is at ‘Top DeadCentre’, see page 37.2. Lift the top cover.3.

Page 39SYSTEMReplacing Blade Sets6. Insert the Blade Extractor Tools, one at each end of the Blade Set, as shown inFIG 33.1 below.7. Lever the Blade A

INTRODUCTIONIt is to note that to prevent cracking, when using dry ink or toner based printengines, the material be fully acclimatised for at least 48

FOLDINGFIG 34.2Page 40Replacing Blade Sets8. Slide the blade assembly out of the creasing unit and lay it on a flat surface.9. Slide the blade adjustm

Page 41SYSTEMReplacing Blade Sets13. Refit the Sheet Guide Assembly14. Close the top cover15. Switch the machine on and test the crease for form.The f

Page 42FOLDINGPerforating1. Perforating and creasing can be carried out simultaneously. However, if anyadjustment is made to the roller tilt mechanism

Page 43SYSTEMPerforating*Perforator stripper 177-05-01All of the blades and anvils are supplied with fixings.Standard Part Number*It is recommended th

FOLDINGPage 44Perforating12345FIG 38.1It is important that the drive hubs are arranged evenly across the width of the paperin order to reduce the risk

Page 45SYSTEMRemoving Paper JamsDelivery UnitPerforator UnitTop CoverTop Fold RollerTie BarRemoving Paper JamsIn the event of a paper jam occurring, w

BLANKPAGEFOLDINGPage 46

Page 47SYSTEMTrouble ShootingPaper crease out of squarePaper jammingCheck that the sheets are all square and exactly the same size before loading thes

Trouble ShootingPage 48FOLDINGMachine will not startCracking of the Printed Material along the Crease.Check the power supply to the machine.Check that

Trouble ShootingUsing the Correct Blade Set.Two Blade sets are supplied with the machine.The Standard Blade set is suitable for material thicknesses o

Page 5SYSTEMSafety Do’s & Don’tsSafety Do’s & Don’tsDo - read this operator manual fully before operating the machine.Do - operate with the de

Trouble ShootingPage 50Error ScreensSheet did not arrive.Paper CrunchDouble Sheet FeedBlade Not HomeIf the machine stops and error message 01 is displ

Trouble ShootingPage 51SYSTEMError Screens (Continued)Blade BusyBlade Home Failure 1If the machine stops and error message 05 is displayed on the touc

Page 52Trouble ShootingError Screens (Continued)Flying Home Failure(Back Sensor)(Back Sensor)(Top Sensor)If the machine stops and error message 08 is

Page 53SYSTEMTrouble ShootingRecommended weekly operator maintenanceTechnician MaintenanceClean all sensors.Clean in feed rollers and output drive hub

DISPATCH KITITEM PART NUMBER QTY DESCRIPTION11 OPERATORS MANUAL-2 90-018 1 ROLLER CLEANING KIT381011121314 624-018 1 DISPATCH BOX6620-007 1 HEXAGON BA

ITEM PART NUMBER DESCRIPTION1ACCESSORIES AND OPTIONSPage 55SYSTEM8173-169-01ETHERNET KIT2172-022-01LOADING TABLE EXTENSION31-99-10PERFORATING BLADE SE

175-125-02 Connecting Link Assembly - Knife Hubs175-29-03 Fold Roller - 3rd175-29-04 Fold Roller - Fixed175-29-01 Fold Roller - 1st175-29-02 Fold Roll

PART NO.DESCRIPTIONRECOMMENDED SPARES652-011 Switch - Low Current Coil - Black172-05-01 Paper Gate Assembly177-01-01 Perforator Assembly176-213-02 Dyn

MACHINE CALIBRATION HISTORYSerial Number:-Page 58Vac Park TrimStretchLead Edge TrimDel. Roller TrimKnife 1 TrimDate:-Total Count:-Vac Suck TrimK2 Defl

Page 59SYSTEMFUSE POSITIONS & RATINGSPSU (5V / 24V)F3.15AH 250 (613-023)PSUs (24V & 48V)T6.3AH 250 (681-019)T315mAH 250 (681-011)SPARE FUSEPOS

Page 6FOLDINGWarning LabelsDo - be aware of any finger traps and rotating parts when operatingthe machine.Do - read this operator manual fully before

FOLDINGPage 60PRODUCT RECYCLING & DISPOSALEuropean UnionDisposal Information for Commercial UsersDisposal Information for Domestic UsersOther Coun

Page 61SYSTEMDigiFold Pro

Page 7SYSTEMDOCUMENT FOLDING MACHINEKey to photograph below1 Delivery assembly 6 Air Separation Knob 11 Paper Gate2 Vacuum bleed knob 7 Adjustable sid

The Switch PanelPage 8THE SWITCH PANELSystem SwitchCompressor SwitchEmergency Stop SwitchFOLDINGThe Switch Panel houses the Compressor switch, System

The Switch PanelPage 9SYSTEMFeatures on the Switch PanelSystem switchCompressor switchWhen activated the system switch will operate the motors in orde